Real-Time Density Sensor

Our real-time density sensors use advanced ultrasonic technology to continuously measure tailings density, eliminating the need for manual sampling and providing instant, accurate data.

Phibion’s sensors give you real-time data without manual sampling. That helps reduce worker exposure, support faster decisions, and improve dewatering and compaction. They can also help lower operating and maintenance costs by reducing routine manual work.

Yes. Phibion’s sensors are available for MudMaster fleets and can be adapted to existing infrastructure or tailings discharge points. That helps you improve monitoring and tailings performance without major changes to your current setup.

The sensor provides high-precision measurements, with accuracy typically within ±0.5% of the actual density, ensuring reliable data for decision-making

By removing the need for manual sampling, the sensors help reduce exposure to hazardous tailings, unstable ground, and harmful fumes. This gives your team a safer way to monitor conditions and manage the site.

Minimal calibration is required, and the sensor is designed for low-maintenance operation. Periodic self-diagnostics and remote monitoring capabilities further reduce downtime.

Yes. The sensors are built for rugged mining environments and are designed to withstand dust, water, and extreme temperatures. That makes them suitable for demanding site conditions.

The sensor is fully compatible with SCADA, cloud-based dashboards, and other process control systems, providing continuous, real-time data streaming for immediate operational adjustments.

The sensor operates on low-power consumption, with options for solar-powered, battery-operated, or direct power connection for flexible installation.

You can expect extended tailings life, delayed or reduced need for wall raises, and in some cases, no requirement for new infrastructure—particularly if tailings are excavated and reused for reprocessing, wall construction, or other third-party solutions. Improved water recovery also reduces reliance on fresh water for your operations, lowering overall consumption and increasing process efficiency. In addition, better tailings compaction contributes to more stable and manageable storage. Phibion’s approach supports safer, more efficient operations while helping you enhance performance without the need for significant changes to your existing infrastructure.

Yes. Phibion works with mining companies in multiple regions and can support projects in Australia and overseas. Local site conditions, regulations, and project requirements are reviewed before any proposal is made.