
ABOUT PHIBION
Mining the earth’s resources doesn’t need to leave permanent footprints.
Transforming the Future of Tailings Management
Mining is changing.
As ore grades decline, water becomes scarcer, regulations become stricter, and Tailings Storage Facilities (TSFs) continue to grow, mining companies need smarter, safer and more sustainable ways to manage tailings.
That's where Phibion comes in.
Phibion is an Australian mining technology company pioneering Accelerated Mechanical Consolidation (AMC™)—an innovative approach that enables mining companies to recover water, increase storage capacity, improve tailings stability and extend the life of existing TSFs without the need for filtration plants, chemicals or major new infrastructure.
Today, our technology supports some of the world's leading mining companies across Australia, North America, South America, Africa, Southeast Asia and the Caribbean.
Why Mining Companies Choose Phibion
Mining companies partner with Phibion because our technology delivers outcomes that few solutions can achieve simultaneously.
Recover More Water
Return valuable process water back to the operation faster, reducing reliance on fresh water sources.
Extend TSF Life
Create additional storage capacity within existing facilities and significantly reduce the Rate of Rise.
Reduce Capital Expenditure
Delay or avoid major investments in new tailings dams, filtration plants and other capital-intensive infrastructure.
Improve Safety
Lower saturation, reduce pore pressure and increase shear strength to improve geotechnical performance.
Lower Carbon Emissions
Reduce energy-intensive processing while supporting ESG objectives and more sustainable mining operations.
Proven at Global Scale
Phibion technology has been successfully deployed across multiple commodities, including:
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Gold
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Alumina
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Mineral Sands
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Rare Earths
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Coal
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Phosphate
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Industrial Minerals
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Copper
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Zinc
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Bauxite
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Nickel
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Coal Ash
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Silver
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Iron Oxide
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Lead
Our customers include many of the world's largest mining companies, operating in some of the most challenging tailings environments.
Across every project, our focus remains the same:
Deliver measurable operational improvements while making tailings storage safer, smaller and more sustainable.
Engineering Better Tailings Outcomes
Unlike conventional dewatering technologies that rely on expensive processing plants and significant energy consumption, Phibion works directly within active Tailings Storage Facilities.
Our patented MudMaster® platform accelerates the natural consolidation process by removing excess pore water from deposited tailings, producing measurable improvements in:
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Water recovery
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Tailings density
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Shear strength
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Trafficability
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Deposition efficiency
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Storage capacity
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Rate of Rise reduction
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Tailings stability
The result is safer, stronger and more sustainable tailings facilities while helping mining companies delay costly infrastructure investments.
Innovation Built in Australia
Every MudMaster® is designed, engineered and manufactured in Queensland, Australia.
Our Australian engineering team works alongside mining companies worldwide to continuously improve automation, digital monitoring, operational analytics and autonomous technologies that redefine how tailings are managed.
Recent innovations include:
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DART™ Autonomous MudMaster®
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Real-Time Density Sensor (RDS)
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Digital Performance Dashboard
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Value Calculator
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Operational Analytics Platform
Together these technologies provide mining companies with greater visibility, better operational control and measurable performance improvements.
More Than Equipment. A Long-Term Partner.
Phibion doesn't simply supply equipment.
We partner with mine operators throughout the entire project lifecycle—from laboratory testing and engineering studies through to operations, optimisation, reporting and continuous improvement.
Our experienced geotechnical engineers, operators and technical specialists work alongside each customer to maximise performance and long-term value.
Shaping the Future of Tailings
The mining industry cannot solve tomorrow's tailings challenges using yesterday's thinking.
Phibion is helping mining companies move beyond conventional tailings management by delivering practical, scalable and commercially proven solutions that improve water stewardship, reduce environmental impact and maximise the value of existing assets.
Recover more water. Extend TSF life. Reduce risk.
That's the future of tailings management.

RESPECT
We respect the culture and land we work on and act to preserve it for future generations

INNOVATION
Do things quicker, faster, easier

VALUE DELIVERY
We deliver sustainable value to all stakeholders

SAFETY FIRST
Safety is our highest priority in everything we do.

HONESTY
You can trust us to work with professional integrity

CUSTOMER FOCUS
Meeting customer needs

OUR PURPOSE
Why we do what we do
To manage for today but create value for future generations.
Because industries across the earth don’t need to leave permanent footprints.
OUR MISSION
Our commitment to you
Invest in respectful and reciprocal relationships.
Prioritise safety, quality and creativity, be proactive about solving problems and always follow through.
What are Tailings
The purpose of this briefing is give a general overview of what tailings are and how they are disposed of in today’s modern mining industry.
Issue
Tailings are a by-product of mining;
Different amounts of water may be present in tailings facilities depending on the selected method of storage; and
Tailings facilities must be constructed in such a manner as to protect people, downstream property and the environment.
Tailings are generally contained in some type of impoundment, which is buttressed by a tailings dam. This paper is a brief introduction to methods used in storing tailings in engineered containment systems. A discussion of tailings dam construction is found in the SME Technical Paper “An Introduction to Tailings Facilities.i”
Background
What are Tailings?
Tailings are a by-product of mining. After ore containing an economically-recoverable commodity is mined from the earth, that commodity is extracted in a processing plant or mill. After the commodity of value is extracted from the ore material, the resultant waste stream is termed “tailings”. Typically, mill tailings range from sand to silt-clay in particle size.
Ore is material that contains a mineral commodity of value required to sustain modern life. Mineral commodities commonly recovered in the United States are copper, gold, silver, iron, lead, zinc, uranium and coal. The commodity, as a product, is sold and used to fabricate many things such as parts for a car, electrical cable for energy transmission and jewelry.
Due to a number of factors, not all of the commodity is recovered during the extraction process and some residual commodity usually remains. Thus, the tailings may become valuable in the future depending on technological improvements and market conditions allowing them to be reprocessed.
The diagram below outlines the basic sequence of mining, processing, and tailings generation in separating the final commodity product from the ore body.
How are Tailings Stored?
After processing, tailings are impounded so that their effect on the environment is minimized. There are several methods currently used in the mining industry for constructing tailings facilities, including:
Conventional tailings facility, including in-pit disposal methods;
Paste tailings including underground backfill; and
Filtered tailings.
Each of these tailings impoundments utilizes a dam and engineered containment to minimize seepage of solutions into the environment. Generally, a pump system is used to collect any errant seepage and return it to the process or impoundment.
Conventional Tailings Facility
Tailings slurry, typically containing 1 to 2 parts of finely ground solids to 1 to 2 part of water, is pumped or otherwise conveyed directly to a tailings facility, which consists of a dam and an engineered containment system. Solution decants (is poured) from the solids and is usually recycled back to the processing plant.
A variation of this type of tailings facility would be the placement of tailings into all or a portion of a minedout pit. As with other methods, care is taken to account for any migration of contaminants that may occur. On some occasions, backfilling a pit with tailings can reduce or eliminate the production of acid rock drainage from the pit walls.
Paste Facility
In the final process before storage, water is separated from tailings slurry in special tanks called thickeners to make a “paste”. Depending on the amount of water in the tailings, usually less than 1 part of water to 3 parts of finely ground solids, the resultant material may have the texture of toothpaste. The paste is pumped to a storage facility. There usually is a small amount of decant solution that is pumped back to the process.
Sometimes paste and cement are mixed and pumped back into an underground mine for storage, which actually helps the miners by filling voids and providing ground support. It also reduces the amount of area on the surface that would be used for the paste tailings facility.
Filtered Tailings
Tailings are pumped into high pressure filters that produce a rinsed filter cake product containing about 1 part water to 5 parts of finely ground solids. The filter cake can be transported by conveyors or trucks and stacked in a tailings =facility. Usually, the size of the starter dam required to ensure slope stability is much smaller than conventional tailings facilities, but is highly project-specific. Ideally, there is usually very little solution left in the tailings, which may be moved and shaped in a pile by mechanical equipment such as bulldozers. A protective organic cover may be added after placement to effectively seal the tailings in a ground structure that may grow vegetation.
Who Regulates Tailings Storage?
All modern tailings facilities must submit and obtain local, state and federal regulatory approval of an operating, closure and remediation plan. Tailings management during mine operation and afterward are the responsibility of mining companies. Government agencies regulate tailings and set minimum design standards. Tailings management and storage facilities are engineering projects which comply with safety and environmental control requirements. Water management and dust management are also important considerations.
SME Statement of Technical Position
SME recognizes tailings management and storage as an essential part of the mining process.
The selection of an appropriate tailings disposal method is site specific and there are no one-sizefits-all technologies. The tailings disposal method should be selected based on various factors, including site topography, climate, environmental factors, regulatory guidance, corporate policies, and land constraints, among others.
Technological improvements in recent years have provided several different methods for constructing tailings management facilities to minimize environmental impact, water usage and dust generation.
Tailings management facilities must be designed, constructed, operated, and closed subject to the appropriate government regulatory oversight to minimize the risk to communities and the environment.
